System Optimization and Troubleshooting

Comprehensive Optimization, Process Support, Troubleshooting and Maintenance

  • Process efficiency and workflow optimization to reduce operator intervention points
  • Transfer and distribution piping improvements for cleanability and product handling
  • Critical control point monitoring systems
  • Reporting systems for plant-floor visibility
  • PLC/PAC programming, troubleshooting, and optimization
  • HMI/SCADA application development, modernization and reporting
  • Process water conservation and wastewater management solutions
  • Electrical and natural gas recovery and reuse solutions
  • Reliability audits
  • Testing and validation
  • Redundancy recommendations

Given the value and cost of water and energy for processors, efficiency and optimization hinge on resource recovery and reuse, . BMI collaborates with equipment manufacturers to repurpose water for chilling, steam production, and CIP. We implement cutting-edge solutions to reuse energy, from producing heat with biogas to generating electricity from waste heat. These sustainable measures directly enhance your profitability.

Read more about our sustainable solutions in our Processing Food and Beverages While Saving the Planet whitepaper.

  • Equipment replacement, upgrades, expansions and legacy system integration
  • Utility support integration
  • Custom modular skids
  • System and component maintenance
  • Piping, tank and equipment repairs
  • Specialty tooling
  • Custom fabrication

Hygienic centrifugal pumps are universal in food and beverage and one thing they have in common is that over time they may leak. Read our guide to repairing hygienic centrifugal pump leaks

See What People Are Saying

“We at J.J. Pfister appreciate the help Barnum Mechanical has provided us in our organic distillery in Sacramento, CA. They have helped us from the inception of our company and did a superb job with our process engineering needs. A distillery is a complex manufacturing plant and the craftsmanship and problem solving were greatly appreciated. We had an issue with a purchased part that the manufacturer could not solve but Barnum Mechanical did!"

Kevin Keck

Owner of J.J. Pfister Distilling Company

Are You Ready to Transform Your Facility?

Get ahead in your industry by partnering with the experts at BMI. Let us bring your vision to life with our cutting-edge solutions.